Shipulski On Design

Posts Tagged ‘Lessons Learned’

When a car’s battery is low and doesn’t have enough energy to start the car, you change your expectations about travel plans, hook up the battery to a charger and give it the time it needs to charge.  You don’t keep trying to start the car because the already tired battery gets more tired.  You know the signs – every time you turn the key, the engine turns more slowly and at some point, the slow whirring decays into a clicking of the solenoid.

People don’t run on batteries, but like batteries, we sometimes run low on cranking power.  But where we accept the reality that sometimes a car battery will not start the car, we don’t see the degradation of people’s performance the same way.  Sure, the signs are more subtle – reduced ability to concentrate, reduced productivity, variability in output, and the like – but the signs are there for all to see.  And where the car simply refuses to start, sometimes people blame themselves for their low battery and over-exert themselves to keep the projects moving, even when it’s not in their best interest.

It’s vacation season.  Take the time you need to charge your battery and don’t feel guilty about it.  Try to hold onto the fact that you’re not helping things in the long run by blocking yourself from the rest you need now.  And, sure, you’re good at your job, but the company can handle things while you’re on holiday.  Or, better yet, why not flip it on its head and declare your time away as a growth opportunity for someone on your team to fill in for you and test drive your job?

They will get the chance to interact with different people in the organization and likely get a broader picture of what’s going on at the company.  They will get a chance to share their thoughts and ideas, which will feel good, and other leaders will see them in action.  It’s a win for everyone.

And while you’re away, don’t check in.  That’s just like pulling the plug on the battery charger before it has a chance to do its work.

“Old Ray-O-Vac Batteries” by deanj is licensed under CC BY 2.0.

With inflation on the rise and sales on the decline, the time to reduce costs is now.

But before you can design out the cost you’ve got to know where it is.  And the best way to do that is to create a Pareto chart that defines product cost for each subassembly, with the highest cost subassemblies on the left and the lowest cost on the right.  Here’s a pro tip – Ignore the subassemblies on the right.

Use your costed Bill of Materials (BOMs) to create the Paretos.  You’ll be told that the BOMs are wrong (and they are), but they are right enough to learn where the cost is.

For each of the highest-cost subassemblies, create a lower-level Pareto chat that sorts the cost of each piece-part from highest to lowest.  The pro tip applies here, too – Ignore the parts on the right.

Because the design community designed in the cost, they are the ones who must design it out.  And to help them prioritize the work, they should be the ones who create the Pareto charts from the BOMs.  They won’t like this idea, but tell them they are the only ones who can secure the company’s future profits and buy them lots of pizza.

And when someone demands you reduce labor costs, don’t fall for it.  Labor cost is about 5% of the product cost, so reducing it by half doesn’t get you much.  Instead, make a Pareto chart of part count by subassembly.  Focus the design effort on reducing the part count of subassemblies on the left.  Pro tip – Ignore the subassemblies on the right.  The labor time to assemble parts that you design out is zero, so when demand returns, you’ll be able to pump out more products without growing the footprint of the factory.  But, more importantly, the cost of the parts you design out is also zero.  Designing out the parts is the best way to reduce product costs.

Pro tip – Set a cost reduction goal of 35%.  And when they complain, increase it to 40%.

In parallel to the design work to reduce part count and costs, design the test fixtures and test protocols you’ll use to make sure the new, lower-cost design outperforms the existing design.  Certainly, with fewer parts, the new one will be more reliable.  Pro tip – As soon as you can, test the existing design using the new protocols because the only way to know if the new one is better is to measure it against the test results of the old one.

And here’s the last pro tip – Start now.

Image credit — aisletwentytwo

If when you write your monthly report no one responds with a question of clarification or constructive comment, this may be a sign your organization places little value on your report and the work it stands for.  If someone sends a thank you email and do not mention something specific in your report, this masked disinterest is a half-step above non-interest and is likely also a sign your organization places little value on your report and the work it stands for.

If you want to know for sure what people think of your work, stop writing your report.  If no one complains, your work is not valuable to the company. If one person complains, it’s likely still not valuable.  And if that single complaint comes from your boss, your report/work is likely not broadly valuable, but you’ll have to keep writing the report.

But don’t blame the organization because they don’t value your work.  Instead, ask yourself how your work must change so it’s broadly valuable.  And if you can’t figure a way to make your work valuable, stop the work so you can start work that is.

If when you receive someone else’s monthly report and you don’t reply with a question of clarification or constructive comment, it’s because you don’t think their work is all that important.  And if this is the case, tell them you want to stop receiving their report and ask them to stop sending them to you.  Hopefully, this will start a discussion about why you want to stop hearing about their work which, hopefully, will lead to a discussion about how their work could be modified to make it more interesting and important.  This dialog will go one of two ways – they will get angry and take you off the distribution list or they will think about your feedback and try to make their work more interesting and important.  In the first case, you’ll receive one fewer report and in the other, there’s a chance their work will blossom into something magical.  Either way, it’s a win.

While reports aren’t the work, they do stand for the work.  And while reports are sometimes considered overhead, they do perform an inform function – to inform the company of the work that’s being worked.  If the work is amazing, the reports will be amazing and you’ll get feedback that’s amazing.  And if the work is spectacular, the reports will be spectacular and you’ll get feedback that matches.

But this post isn’t about work or reports, it’s about the power of stopping.  When something stops, the stopping is undeniable and it forces a discussion about why the stopping started.  With stopping, there can be no illusion that progress is being made because stopping is binary – it’s either stopped or it isn’t.  And when everyone knows progress is stopped, everyone also knows the situation is about to get some much-needed attention from above, wanted or not.

Stopping makes a statement. Stopping gets attention. Stopping is serious business.

And here’s a little-known fact: Starting starts with stopping.

Image credit — joiseyshowaa

If you want to improve the work, ask the people who do the work.  They know the tools and templates. They know the ins and outs of the process. They know when and how to circumvent the process. And they know what will break if you try to change the process. And what breaks is the behavior of the people that use the process.

When a process changes, people’s behavior does not. Once people learn the process, they want to continue to work that way.  It’s like their bodies know what to do without even thinking about it.  But on the other hand, when a process doesn’t meet the need, people naturally modify their behavior to address the shortcomings of the process.  And in this case, people’s behavior doesn’t match the process yet they standardize their behavior on circumventing the process.  Both of these realities – people like to do what they did last time and people modify their behavior to address shortcomings of the process – make it difficult for people to change their behavior when the process changes.

When the process doesn’t work but the modified behavior does, change the process to match the modified behavior.  When that’s not possible, ask the people why they modified their behavior and ask them to come up with a process that is respectful of their on-the-fly improvements and respectful of the company’s minimum requirements for their processes.

When the process doesn’t work but the people are following it anyway, ask them to come up with ways to improve the process and listen to their ideas.  Then, run a pilot of their new process on the smallest scale and see what happens.  If it makes things better, adopt the process on a larger scale and standardize on the new way to work.  If it makes things worse, stop the pilot and try another improvement suggested by the team, again on a small scale.   Repeat this process until the process performs satisfactorily.

When the people responsible for doing the work are given the opportunity to change their processes for the better, there’s a good chance the broader population that uses the process will ultimately align their behavior to the new process.  But the change will not be immediate and there may be some backsliding.  But, because the keepers of the process feel ownership of the new process and benefit from the change, they will continue to reinforce the new behavior until it becomes new behavior.  And if it turns out the new process needs to be modified further, the keepers of the process will make those changes and slowly align the behavior to match the process.

When the new process is better than the old one, people will ultimately follow the new process.  And the best way to make the new process better than the old one is to ask the people who do the work.

Image credit — Old Photo Profile

Our behavior is a result of causes and conditions. One thing paves the way for the next.  Elements of the first thing create a preferential path for the next thing. If someone gets praised for doing A, more people will do A, even when A is the wrong behavior.  If someone gets chastised for doing B, B won’t happen again, even when B is the right behavior.

The most troubling set of causes and conditions are those that block people from telling their truth. When everyone knows it’s a bad idea, but no one is willing to say it out loud, that’s a big problem.  In fact, it may be the biggest problem.

When people think they won’t be taken seriously, they keep their truth to themselves. When people know they will be dismissed, they keep quiet. When people feel the situation is hopeless because there’s no way they’ll be listened to, they say nothing.

When people see others not taken seriously, that creates conditions for future truths to be withheld.  When people see others being dismissed, that creates conditions for future truths to be kept quiet. When people see others in others from not being listened to, that creates conditions for future truths to remain unsaid.

And causes and conditions are self-strengthening.  The more causes and conditions are reinforced, the more the behaviors become ingrained.  The more people are stifled, the more they will keep quiet.  The more people are dismissed, the more they’ll shut up.  The more people’s truths are ignored, the more they’ll remain unsaid.

Here are three rules for truth-telling that will help you and your company move forward:

1. Without truth-telling, there can be no truth-telling.
2. The longer truth-telling is stifled, the harder it is for truth-telling to reemerge.
3. Truth-telling begets truth-telling.

Image credit — Jinterwas

Did you engage today with someone that needed your time and attention, though they didn’t ask? You had a choice to float above it all or recognize that your time and attention were needed.  And then you had a follow-on choice: to keep on truckin’ or engage.  If you recognized they needed your help, what caused you to spend the energy needed to do that?  And if you took the further step to engage, why did you do that? For both questions, I bet the answer is the same – because you care about them and you care about the work. And I bet they know that and I bet you made a difference.

Did you alter your schedule today because something important came up?  What caused you to do that?  Was it about the thing that came up or the person(s) impacted by the thing that came up? I bet it was the latter.  And I bet you made a difference.

Did you spend a lot of energy at work today? If so, why did you do that? Was it because you care about the people you work with? Was it because you care about your customers? Was it because you care enough about yourself to live up to your best expectations? I bet it was all those reasons.  And I bet you made a difference.

Image credit — Dr. Matthias Ripp

When you were wrong, the outcome was different than you thought.

When the outcome was different than you thought, there was uncertainty as the work was new.

When there was uncertainty, you knew there would be learning.

When you were afraid of learning, you were afraid to be wrong.

And when you were afraid to be wrong, you were really afraid about what people would think of you.

Would you rather wall off uncertainty to prevent yourself from being wrong or would you rather try something new?

If there’s a difference between what others think of you and what you think of yourself, whose opinion matters more?

Why does it matter what people think of you?

Why do you let their mattering block you from trying new things?

In the end, hold onto the fact that you matter, especially when you have the courage to be wrong.

“Oh no, what went wrong?” by Bennilover is marked with CC BY-ND 2.0.

If you’re asked to be faster, choose to be more effective.  There’s nothing slower than being fast at something that doesn’t matter.

If you’re given a goal to be more productive, instead, improve effectiveness. There’s nothing less productive than making the wrong thing.

If you’re measured on efficiency, focus on effectiveness. Customers don’t care about your efficiency when you ship them the wrong product.

If you’re asked to improve quality, that’s good because quality is an important element of effectiveness.

If you’re asked to demonstrate more activity, focus on progress, which is activity done in an effective way.

If you’re asked to improve your team, ask them how they can be more effective and do that.

Regardless of the question, the answer is effectiveness.

Image credit pbkwee.

People don’t leave a company because they feel appreciated.

People don’t leave a company because they feel part of something bigger than themselves.

People don’t leave a company because they see a huge financial upside if they stay.

People don’t leave a company because they are treated with kindness and respect.

People don’t leave a company because they can make less money elsewhere.

People don’t leave a company because they see good career growth in their future.

People don’t leave a company because they know all the key players and know how to get things done.

People don’t leave the company so they can abandon their primary care physician.

People don’t leave a company because their career path is paved with gold.

People don’t leave a company because they are highly engaged in their work.

People don’t leave a company because they want to uproot their kids and start them in a new school.

People don’t leave a company because their boss treats them too well.

People don’t leave a company because their work is meaningful.

People don’t leave a company because their coworkers treat them with respect.

People don’t leave a company because they want to pay the commission on a real estate transaction.

People don’t leave a company because they’ve spent a decade building a Trust Network.

People don’t leave a company because they want their kids to learn to trust a new dentist.

People don’t leave a company because they have a flexible work arrangement.

People don’t leave a company because they feel safe on the job.

People don’t leave a company because they are trusted to use their judgment.

People don’t leave the company because they want the joy that comes from rolling over their 401k.

People don’t leave a company when they have the tools and resources to get the work done.

People don’t leave a company when their workload is in line with their capacity to get it done.

People don’t leave a company when they feel valued.

People don’t leave a company so they can learn a whole new medical benefits plan.

People don’t leave a job because they get to do the work the way they think it should be done.

So, I ask you, why are people leaving your company?

“Penguins on Parade” by D-Stanley is licensed under

When you tell the truth and someone reacts negatively, their negativity is a surrogate for significance.

When you withhold the truth because someone will react negatively, you do everyone a disservice.

When you know what to do, let someone else do it.

When you’re absolutely sure what to do, maybe you’ve been doing it too long.

When you’re in a situation of complete uncertainty, try something. There’s no other way.

When you’re told it’s a bad idea, it’s probably a good one, but for a whole different reason.

When you’re told it’s a good idea, it’s time to come up with a less conventional idea.

When you’re afraid to speak up, your fear is a surrogate for importance.

When you’re afraid to speak up and you don’t, you do your company a disservice.

When you speak up and are met with laughter, congratulations, your idea is novel.

When you get angry, that says nothing about the thing you’re angry about and everything about you.

When someone makes you angry, that someone is always you.

When you’re afraid, be afraid and do it anyway.

When you’re not afraid, try harder.

When you’re understood the first time you bring up a new idea, it’s not new enough.

When you’re misunderstood, you could be onto something.  Double down.

When you’re comfortable, stop what you’re doing and do something that makes you uncomfortable.

It’s time to get comfortable with being uncomfortable.

“mirror-image pickup” by jasoneppink is licensed under CC BY 2.0

The pandemic has taken much from us, but we’re still here.  We have each other, and that’s something we can be thankful for.

But going forward, what will you do? Will you worry about making the right choice, or will you be thankful you have a choice? Or maybe both?

When things don’t go according to your arbitrarily set expectations, will you judge yourself negatively? Or will you give yourself some self-love and be okay with things as they are? Will you be angry that the universe didn’t bend to your will or will thankful that you have an opportunity to give it another try tomorrow? Or maybe a little of both?

When you see someone struggling, what will you do? Will you play the zero-sum game and save all your resources for yourself? Or will you be thankful for what you have and give some of your emotional energy to someone who is having a hard day? I don’t think Thanksgiving is a zero-sum game, but no need to take my word for it.  What’s wrong with running your own experiment? You may find that by spending a little you’ll get a lot more in return.

Everything is a little harder these days. This is real and natural. We’ve been through a lot together. Last year we did everything we could just to keep our heads above water. We worked harder than ever just to break even.  We’re worn down and yet there seems to be no relief in sight.  And now, the not-so-subtle economic forces will push us to dismiss our tiredness and try to convince us to strive for improvements and productivity on all fronts. Where are the thanks in all that?

As people that care, we can give thanks.  We can thank the people who gave us everything they had.  Of course, their work wasn’t perfect (it never is), but they held it together and they made it happen. They deserve our thanks.  A short phone call will do, and so will a short text.  And for the people that gave everything they had and couldn’t hold it together, they deserve our thanks more than anyone.  They gave so much to others that they had nothing in reserve for themselves.  They deserve our thanks, and we are just the people to give it to them.

What we were able to pull off last year is amazing. And that’s something we can be thankful for.  So, give yourself thanks and feel good about it.  And, if you have anything left in your tank, think about those special people that gave too much and paid the price.  They need your thanks, too.  And, remember, a short phone call or text is all it takes to give thanks.

Next year will be difficult. The world will ask us to step it up, even though we’re not ready.  We’ll be asked to do more, even though our emotional gas tanks are empty. Let’s help each other get ready for next year by giving thanks to each other.  Why not reach out to three to five people who made a difference over the last year and thank them?

And, remember, all it takes to give thanks is a short phone call or text.

Happy Thanksgiving.

“Two Hands Making a Heart with Sunset in Background” by Image Catalog is marked with CC0 1.0